Robotic Automation mu Vulcanized Rubber Viwanda

Njira Yolimba Pakupanga Mwanzeru

Pakupanga mphira, vulcanization ndiye njira yayikulu yomwe imatsimikizira momwe zinthu zikuyendera. Komabe, zokambirana zachikhalidwe zowononga anthu zimakumana ndi zovuta monga kutentha kwambiri, kudalira kwambiri ntchito yamanja, zolepheretsa kupanga bwino, komanso kusinthasintha kwabwino. Ndi kupita patsogolo kwaukadaulo kosalekeza, kugwiritsa ntchito makina opangira ma robotiki kukuyendetsa makampani opanga mphira kukhala anzeru, osayendetsedwa ndi anthu, komanso kupanga mwatsatanetsatane - kuwongolera bwino komanso kusasinthika kwazinthu, makamaka panthawi yopanga mphira. zinthu zamphira.

Sunlite Technology yatsogola pakupanga makina ophatikizika ophatikizika bwino omwe amaphatikiza kudyetsa basi, kuyala zinthu paotomatiki, komanso kugwira ntchito kwamaloboti. Dongosololi limatenga maloboti akumafakitale ochokera ku Innovance, mtundu wotsogola wapakhomo, kupititsa patsogolo kukhazikika kwa zida ndikuthana ndi zowawa zingapo zachikhalidwe. Imathandiza kupanga zinthu zodziwikiratu kuyambira pakudyetsa mpaka kukonzanso pambuyo pake, kumathandizira kwambiri zokolola ndi mtundu wazinthu zomwe zikuwonetsa magwiridwe antchito makamaka popanga mphira lathyathyathya n'kupanga.

I. Core System Ntchito

Kudyetsa Mwanzeru ndi Maonekedwe Olondola

Makina oyika zinthu amagwira ntchito mosiyanasiyana, kuwonetsetsa kugawa zinthu mwachangu komanso molondola.

Maloboti amagwiritsa ntchito ma sensor-based positioning kuti asankhe bwino ma preforms a rabara kuchokera pamakina oyika.

Kuwongolera kwapamwamba kwambiri kwa servo kumayika zosoweka za rabala m'mabowo a nkhungu zolondola pamlingo wa millimeter, kuteteza kusalumikizana bwino kapena kuwonongeka komwe kumachitika chifukwa choyika pamanja.

Ntchito Yokhazikika M'malo Otentha Kwambiri

Mikono ya robotic yosagwira kutentha kwambiri (chitetezo ≥ IP67, kukana kutentha> 180 ° C) imangotulutsa zinthu zomwe zawonongeka mu nkhungu.

Ma adapt flexible grippers amagwira ntchito mosawononga kutengera ma geometry azinthu, kuwonetsetsa kuti ntchito yosankha ndi malo yolondola ndi yobwerezabwereza.

Integrated Post-Processing

Kupopera mbewu kwa nkhungu zokha ndi kuyeretsa zotsalira kumakhazikika pamapangidwe otsatira.

Makina owonera amawunika nthawi yeniyeni ya kuchepa kwa zinthu komanso kugawa kosagwirizana, kuwonetsetsa kutulutsa kwapamwamba kosasinthasintha.

Full-Process Logistics Coordination

Kuphatikizika kosasunthika ndi zida zakumtunda (zosakaniza zamkati / makina opangira ma preform) ndi njira zakutsika (zoyendera ndi mizere yonyamula).

Makina a AGV/RGV amathandizira kuti pakhale mphira wokhazikika wokhazikika, kugwiritsa ntchito vulcanization, komanso kusamutsa kwazinthu zomwe zatha.

II. Ubwino Wofunika Waumisiri

Kutentha Kwambiri Kwambiri Kwambiri kwa Robotic

Maloboti amakhala ndi mafelemu apadera a aloyi ndi mapangidwe otchinga matenthedwe, omwe amalola kugwira ntchito kwanthawi yayitali m'malo otentha kwambiri komanso okhala ndi chinyezi chambiri, okhala ndi moyo wautumiki wopitilira maola 100,000.

Multi-Axis Coordinated Control

Maloboti opangidwa ndi ma axis asanu ndi limodzi amapereka kubwereza kobwerezabwereza kwa ± 0.1 mm ndikuthandizira mayendedwe ovuta kuti agwire bwino ntchito.

Flexible End Effects

Laibulale yogwira ntchito yomaliza imathandizira kusinthana mwachangu pakati pa makapu oyamwa, ma grippers, ndi masingano a singano, kuthandizira kupanga mizere yosakanikirana yazinthu zingapo ndikukulitsa kusinthasintha kwa kupanga.

Kuyendera Makina Owonera

Kuyika kwa masomphenya a 3D pamodzi ndi kuzindikira kwa AI kumatsimikizira molondola momwe mphira ikuyendera ndikuzindikira zolakwika zapamtunda, ndikubwezerani zolephera za kuyang'anitsitsa kwamanja.

Digital Twin Management

Kuyang'anira nthawi yeniyeni ya maloboti ndi kuchuluka kwa kupanga, kuphatikiza kuneneratu zolakwika ndi kuphatikiza kwa MES kosasunthika, kumatsimikizira kuwongolera kwathunthu komanso kuwonekera poyera.

III. Kupititsa patsogolo Kachitidwe

Kuchita Mwachangu

Kutulutsa kwa Vulcanization pakusintha kumawonjezeka ndi 15% -20%, kugwiritsa ntchito zida kumapitilira 90%, kukulitsa mphamvu yonse.

Ubwino wa Zamalonda

Chiwongola dzanja chovomerezeka chimaposa 98%, ndikuchotsa bwino kusiyanasiyana komwe kumachitika chifukwa cha ntchito zamanja. Ubwino umenewu umaonekera makamaka pakuwongolera khalidwe la dynamat phokoso lakufa mapulogalamu.

Mtengo Wopanga

Ndalama zogwirira ntchito zimachepetsedwa ndi 60% -70%, pomwe zoopsa zovulala kuntchito ndi ndalama zophunzitsira zimachepetsedwa, zomwe zimapangitsa kuti chitetezo chonse chikhale bwino.

Mapeto

Kugwiritsa ntchito makina opangira makina opangira mphira wopangidwa ndi mphira sikungoyimira kukweza kwa zida komanso kukonzanso kofunikira kwa unyolo wamtengo wopangira mphira. Kupyolera mukupanga kwanzeru, kosayendetsedwa, ndi deta yoyendetsedwa ndi deta, ogwira ntchito amamasulidwa kumadera otentha kwambiri komanso omwe ali ndi chiopsezo chachikulu, kufulumizitsa kusintha kwa mafakitale kupita kuzinthu zamakono komanso kupereka chithandizo champhamvu cha khalidwe lachinthu, kutumiza bwino, ndi chitukuko chokhazikika.

Pakupanga mphira, vulcanization ndiye njira yayikulu yomwe imatsimikizira momwe zinthu zikuyendera.